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Industries/ Manufacturing

Plan every order. Build on time. Know the true cost of every batch.

Droot ERP for discrete and process manufacturers: MRP across plants, work orders on the shop floor, quality at every gate, job work with your vendors, and actual costing posted to the books as you produce.

Built forManaging DirectorsPlant HeadsCFOsPurchase & Stores
ERPOverviewPlanningProductionEngineeringCostingP
Planned Orders
16
●Shortages
7
Load, Line 2
92%
Planned Orders · MRP Run 08-10Run complete
Motor 2 HP
PLN-2210160 Nos24 OctPurchase
Impeller
PLN-2211140 Nos27 OctPurchase
Casing Machining
PLN-2212200 Nos22 OctSubcontract
Pump PX-40
PLN-2213400 Nos05 NovProduction
If this sounds familiar

Most factories run on spreadsheets around the ERP. Yours won't.

“We find out about a shortage when the line stops.”MRP nets every order against stock, open POs and lead timesShortages show up days ahead on the Shortage List, and one click turns a planned purchase into a requisition.
“Nobody knows what a batch really cost us.”Actual costing on every work orderMaterial at stock valuation plus operation time at work-centre rates, posted to work in progress and settled when the order closes.
“Material at the job worker is a black box.”Job work with stock tracked at the vendorSend components on a job work order, see what is lying with each job worker, and receive the processed lot back, inspected.
“Quality lives in a register nobody reads.”Inspections raised automaticallyIncoming, in-process and final inspections are created when goods are received or confirmed, with limits, usage decisions and rework orders.
End to end

From demand to dispatch, in one system.

Every step creates the next document, posts to stock and the books, and leaves an audit trail. Click through a typical order.

STEP 1 OF 7Sales · Manufacturing

Demand Plan

Sales orders, forecasts and safety stock come together in one demand plan per plant, reviewed and released by the planner.

Creates Demand Plan
Try it · MRP planner

Change the demand. Watch the plan rebuild.

A simplified version of what MRP does for every product in every plant: explode the bill of materials, net against stock and open orders, and propose what to buy and when.

Components short6 of 6
Planned buys₹22.7 L
Late risk0
ComponentPer UnitRequiredOn HandOpen POShortageOrder ByProposal
Pump Casing
Lead time days14001208020024 OctPlanned purchase
Impeller
Lead time days1400260014027 OctPlanned purchase
Motor 2 HP
Lead time days14009015016020 OctPlanned purchase
Mechanical Seal Kit
Lead time days1400180022029 OctPlanned purchase
Fastener Set
Lead time days124,8002,6002,00020031 OctPlanned purchase
MS Coil 2mm (kg)
Lead time days3.51,40090040010022 OctPlanned purchase

Dummy bill of materials and stock. In Droot ERP, MRP also nets forecasts, safety stock, production versions and job work in progress.

Capabilities

Everything a plant needs, already connected to the books.

Planning
Demand plans and forecasts
MRP with netting across plants
Shortage list and reorder list
Load versus capacity by work centre
Engineering
Multi-level bills of materials
Routings and work centres with rates
Production versions and alternatives
Engineering changes and item lifecycle
Shop Floor
Work orders released to the floor
Component issue with batch lock
Operation confirmations
Shop floor list by work centre
Quality
Inspection plans per item and stage
Measured and pass/fail characteristics
Usage decisions and nonconformance
Rework orders in one step
Subcontracting
Job work orders from MRP
Stock tracked at the job worker
Processed lot received and inspected
Job work returns
Costing & Traceability
Cost estimates and standard cost
Actual cost per work order
WIP and variance postings
Lot and serial traceability
For every seat at the table

What each leader in a manufacturing company gets.

See which orders make money and which are late.

Order book, on-time delivery and margin by product, plant and company, live, without waiting for the monthly MIS.

What they see first
On-time delivery, MTD94.2%
Gross margin, MTD23.8%
Orders at risk7
Plants on plan3 of 4
Dummy data
Built for Indian manufacturers

GST, job work and Tally, handled.

✓ GST on every sale, purchase and job work movement✓ Job work challans out and processed goods back✓ India payroll for plant staff, contract labour costed by role✓ Run alongside Tally during transition, then switch
Implementation

Live plant by plant, not big-bang.

1 · Mapplants, work centres, item codes and controls2 · LoadBOMs, routings, opening stock and open orders3 · Pilotone line or one plant, in parallel4 · Roll outremaining plants and companies
Questions leaders ask

Frequently asked questions

Anything else? A solutions architect can walk you through it on a call.

Ask an Expert

Yes. Bills of materials, routings, production versions and lot tracking cover assembled products as well as batch and process production. Units of measure, scrap and yields are set per item and plant.

See your plant running on Droot ERP.

A walkthrough with your own products, BOMs and plants, led by a manufacturing solutions architect.